Customization: | Available |
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Warranty: | 1year |
Application: | Metal |
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Audited by an independent third-party inspection agency
This equipment mainly by machine tool bed,power head parts,feeding system,automatic feeding device,Clamping device,automatic material separator,Zero tailing function processing equipment,hydraulic device,electrical system,mist cooling device,automatic lubricating device,Scraper transport crumbs equipment,coolant pump device,sawblade cleaning device Mesh belt conveyor, long finished product collection platform (need to cut long expected to be used, by the user according to the needs of choice) etc.
1.1 Machine tool bed:Lathe bed main body made up by high quality and high strength material, is key parts for machine tool equipment, With overall good rigidity, high strength, impact resistance, small deformation, shock absorption performance outstanding etc, can significantly improve the machine's overall rigidity and stability and reliability of machine tool cutting;
1.2,Power head parts:whole gear box is made by special material with high quality and strength features.high strength,impact resistance.superior drive gear be made by special heat treatment and exact grinding,meanwhile adopt the gear backlash mechanism to achieve zero backlash transmission,ensure the long life and steady efficiently transmission.proper stable system of sawblade can improve the rigid of clamping device,deduce the vibrations,deflection,enable the working life and precision of sawblade;
1.3,Feeding system: The high precision ball screw and saw blade box sliced type feed driven by servo motor,quickly and accurately cut the workpiece. The way for the current international advanced way of machine tool feed cutting, effectively guarantee the stability and reliability of sawing process and sustainable;
1.4,Automation feeding:The device is mainly composed of servo motor, ball screw, linear guide,feed rack,horizontal clamping cylinder components such as composition, its main function is to achieve high precision automatic fixed-length and workpiece automatic fast delivery;
1.5,Clamping device: Be composed of three groups of level clamping device and a group of vertical clamping device. The two sets of before and after the main clamping device can clamping and loosening of at the same time, more effective guarantee the reliability of the clamping and cutting process stability;
1.6,Automatic material separator: Can be convenient material head, tail collection processing, automatically end and separation of the finished product and put;
1.7,Zero tailing function processing equipment: By the stand, dovetail, ball screw, servo motor, synchronous belt, synchronous wheel, etc, main function is through the action of the servo motor driven ball screw achieve zero length tail cutting, can be cost savings for the user;
1.8,Bale feeding device and a stirring mechanism by frame, linkage mechanism, material pulling mechanism, consisting of several groups of gear rack and gear, its role is to bundle has removed a workpiece packaging and transporting to the parts of the material pulling mechanism through a speed reduction device and the connecting rod mechanism to drive several sets of gear rack mechanism movement. The material pulling mechanism through dial cylinder movement, the workpiece is sent to the dial feeding roller, the feeding roller will be sent to the main jaw position of sawing, greatly reduce the labor intensity of workers, and reduce cutting auxiliary time.
1.9,Hydraulic device:be assembled by oil tank,focus block,oil hydraulic pump,hydraulic component,execute component etc,all adopt international famous brand - oil hydraulic parts, low failure rate, reliable performance, stable and reliable to achieve a variety of programs;
1.10,Electric system:be assembled by electical cabinet,touch screen,key-board,PLC,driving motor,contactor,relay,heat exchanger,swith and auxiliary component etc. whole process monitor,exclusive the unloading shelf,from auto setting till completed cutting,include the head and tail material all be cutted auto-completly.prefect working,every safety protetive device can make sure all the steps when its working;
1.11,Mist cooling device: Adopt imported brand spray cooling and lubrication system, this system adopts the environmental protection cutting oil for precise measurement way of minimal quantities of lubricant. Carefully designed nozzle to the sawtooth spraying high efficient cutting oil, in order to reduce the generation of heat cutting;
1.12,Oil mist filtering device (optional): smoke gas mixture of pollutants into the primary purification rectifying cavity, cavity of the special structure of balanced rectifier of pollutants at the same time, the oil droplet particles by electrostatic adsorption interception, water liquid separated by centralized recovery. The water balance for desulfurization of flue gases into the secondary grid high voltage field. Smoke gas in the high pressure field, is ionized, decomposition, adsorption, carbonization, ozone and active factors generated in the field (03), the toxic components in the smoke and odor separation and odor removal. By purifying the above two levels, the oil removal rate reached more than 95%.
1.13,Coolant pump device: Can automatically realize the workpiece cooling cutting fluid, at the same time, according to the requirements of different materials can be realized and the switch of spray cooling system and sharing function;
Items |
unit |
Specifications |
TCT circular saw blade |
mm |
Φ360xΦ40xt2.6 |
Cutting range |
mm |
Φ20-Φ100 |
Clamping device |
|
Horizontal vertical clamping |
Sawblade rotation speed |
rpm |
50-160(stepless speed control) |
Servo Motor power |
kw |
11 |
Hydraulic system pressure |
mpa |
7 |
Feeding drive |
kw |
1.0 AC servo motor,ball screw |
Cutting drive |
kw |
2.0 AC servo motor,ball screw |
Zero tailing function processing equipment |
kw |
1 AC servo motor,ball screw |
Cooling |
|
Mist cooling device |
Automatic feed length |
mm |
The longest 800 |
Feeding precision |
mm |
±0.03-0.05 |
Head length range |
mm |
10-100 |
The tail length of the shortest |
mm |
Can guarantee the last normal cutting (not influenced by structure) |
Tank capacity |
L |
70L |
Air compression |
bar |
4-6 |
Chip removal |
|
Automatic scraper transport crumbs |
Dimension |
mm |
H=1750 W=2980 L=10180 |
Net weight(Main frame+shelf) |
kg |
5 |
Any question , please feel free to ask me .
Yantai Haige Machine Tools Co., Ltd.
Contact person:Winni
Yantai Haige International Trading Co.,Ltd.